FULL RANGE MANUFACTURING SOLUTIONS
ENGINEERING | DESIGN-BUILD | TURNKEY INTEGRATION

FROM CONCEPT TO COMPLETION

Our core competency lies in the design, analysis, simulation, field testing, inspection, fabrication, and turnkey integration of custom purpose-built equipment and dynamically loaded structures. With over 30+ years of extensive evaluation of fatigue-related failures on various equipment and structures that experience high cyclical loading profiles, we have developed the capabilities to design and build custom solutions that are proven to be reliable, effective, and safe.

CUSTOM TAILORED DESIGNS

Our designs are custom-tailored to the specific vehicle(s), part, conveyance, and process. We take pride in our extensive experience with the Toyota Production System and other lean assembly processes. We ensure that our solutions are tailored to your unique requirements and designed to optimize your process, increase efficiency, and improve safety. Our proven track record for reliable timing, engineering excellence, and quality-assured fabrication speaks for itself.

IN-HOUSE MULTI-DISCIPLINED EXPERTS

We have in-house structural, mechanical, civil, controls, automation, electrical, and welding experts. Our team is committed to providing you with reliable, innovative, and practical solutions that meet and exceed your expectations. In addition to our engineering and fabrication services, we offer turnkey integration services to ensure that our products are seamlessly integrated into our clients’ systems. We work with you every step of the way, from concept design to fabrication and installation, to ensure that your project is completed to the highest standards of quality and safety.

RELIABLE SOLUTIONS

We understand that downtime is not an option and that every minute counts in your business. That’s why we provide reliable, innovative, and practical solutions that are designed to minimize downtime, increase productivity, and ensure safety. Our solutions are built to last, using only the highest quality materials and the latest technology. We stand behind our work and are committed to providing you with the best possible service and support.

COMPANY ROOTS IN FAILURE ANALYSIS AND OPTIMIZATION

With our extensive history in performing failure analysis and field testing of failed equipment, our experienced engineers have valuable insights into the design, analysis, fabrication and commissioning of reliable solutions for our clients. We use our knowledge of equipment failures to design and build solutions that are not prone to failure, providing our clients with greater reliability, safety, and efficiency.

REPEAT CLIENTS

Our high profile clients include some of the most renowned companies. We are proud to have worked with companies such as Boeing, Toyota, Sandvik Mining, Daifuku Corporation, GK Corp, Tesla, Honda, General Motors, Stellantis, and OCC. Through our partnerships, we have supported our clients’ commitment to innovation, quality, and sustainability, and helped them streamline their operations, develop cutting-edge technology, and improve their efficiency. We are honored to have contributed to their success and continue to support their vision for a better future.

Recent Projects

Automated MR/PR Pick & Install

Overhead Vehicle Conveyor -
Structural Support Steel

Floor Mounted Pivot/Telescope
Raku Chairs

ERGONOMIC CHAIRS IN TESLA

Automated Lower Rad Removal

Automotive Sub-Assembly and
Line-Side Delivery System

Sub Assebmly Conveyor
with Auto-Tightening

Automated Wax Spray
Application

Automated ASRS

Multi-Disciplined Design-Build

Life-Cycle and Reliability Analysis/Optimization

Inspection, Field Testing, and Remediation

Flexible and Scalable Process Consultation

Automation

Turnkey Integration

Areas of Expertise (Full Listing Below)

Services and Design-Build Overview

Including, but not limited to: 

services

Multi-Disciplined Engineering

  • Mechanical Engineering
  • Structural Engineering
  • Controls/Electrical Engineering
  • Civil Engineering
  • Welding Engineering
  • National/International Code Design & Certification

Advanced Analysis and Computer Simulation – Fatigue Life Predictions and Optimization

  • Finite Element Analysis
  • Failure Modes and Effects Analysis
  • Dynamic and Static Analysis
  • Buckling Analysis
  • Structural Analysis
  • Non-Linear and Linear Analysis
  • Thermal & CFD Analysis
  • Motion & Vibration Simulation

Field & Lab Testing

  • Strain Gauge
  • Accelerometer
  • Displacement
  • Pressures
  • Load Cycle Development
Single Sourced Turnkey Integration
  • Multiple Pitches
  • Low Volume Production line
  • Sub-Assembly, Delivery, Installation, and Conveyance Packages

Weld Inspection

  • Certified CSA W179.1
  • Magnet Particle (MP) Inspection
  • Liquid Penetrant (LP) Inspection
  • Ultrasonic Impact Treatment

Process Consulting

  • Production Planning
  • Process Optimization
  • Ergonomic Intervention Assessment(REBA)
  • Enhanced Scalability and Flexibility

BIM Integration/Management

  • 3D Laser Scanning – Tolerance, Dimension, Interference
  • Faro Laser Tracker
  • Hybrid Virtual and Real-Life Model Integration
  • Drone Photogrammetry and Scanning
  • CAD to CMM

Controls

  • Controls Systems Design
  • Safety, PLC, VFD, Servo Upgrades
  • Energy reduction initiatives
  • SCADA / Andon / Level 2 & 3 System
  • Panel and Hardware Design-build
  • Building utility integration and upgrade
  • Vision and RFID Integration

design-build

Custom Production Equipment

  • Complex Lift/Install Assists
  • Ergo Chairs – aka Raku or Happy Seats
  • Manveyors
  • Raising/Syncing Platforms
  • Torque Tooling
  • Automated Process Equipment
  • Prep/Sequencing Equipment

Delivery Systems/Material Flow

  • Line Side Delivery/Buffer
  • Sub-Assembly/Build Conveyors
  • Processing Conveyors
  • Automated Stock, Store, and Retrieve
  • Minomi Systems
  • AGVs, AMRs, and AGCs
  • Smart Carts

Conveyance Carriers

  • Vehicle – Overhead, Inverted, or Pantograph
  • IP Carriers
  • Seat Carriers
  • Pallet

Automation

Control Panel Fabrication

Carbon Fiber Equipment Assemblies

Transfers

  • Vertical Drop Lifters
  • Horizontal Transfers
  • Robotic Transfers

Stamping

  • Robotic Stamping Cells
  • EOAT
  • Robot Dojo’s
  • Aftermarket Stamping Crossbars

Steel Support Structures

  • Overhead or Floor Supported Conveyance Support Structures
  • Mezzanines
  • Overhead Equipment Support
  • Building Reinforcement

Custom/unique Process Equipment

  • Integrated Multi-Disciplined Project Delivery
  • Full Integration of multiple equipment types
  • Aftermarket/Modifications to Existing Equipment
  • Custom Design-Build for reliable one-of-a-kind and production ready solutions